CFRP and GFRP, aluminum and titanium stacks, Peek, glass fiber-reinforced aluminum - if you want to machine modern materials reliably and at the same time faster and more precisely and with fewer machining steps, i.e. more productively, you need material-optimized tools and processes.
Since the beginning of 2020, CemeCon K.K. has been supporting Japanese tool manufacturers with diamond coatings at its new coating center in Nagoya. Now the experts have expanded their range to include HiPIMS technology.
With strong investments in state-of-the-art, sustainable production capacities, in digitalization and in the service area, the tool manufacturer NACHREINER is making itself fit for current and future market challenges.
Whether in e-mobility, aerospace, for wind turbines, implants or sporting goods – anyone who wants to machine CFRP or GFRP economically needs high-quality precision tools with adapted coatings.
Which coating material is good for which application? What is actually the difference between coating material and coating? What options do tool manufacturers have? What do you have to pay attention to before coating?
Short distances and the complete tool development process from a single source – this strategy has put Boehlerit from Kapfenberg, Austria, on course for growth. Gerhard Melcher, Sales Manager at Boehlerit, gets confirmation of this every day.
In order to enable the local industry to make a performance leap in thread production, Chinese tool manufacturers can now have their HSS taps and formers coated with the new HiPIMS coating material TapCon®Gold at the CemeCon coating center in Suzhou.
Because of their low weight and high load-bearing capacity, fiber composite materials (FRP) are being used in more and more applications. HPTec GmbH from Ravensburg is one of the world's leading specialists when it comes to the anything but simple machining of such high-performance materials.
Anyone who thinks that diamond coatings are only suitable for shank tools and that PCD is always required on cutting inserts in corresponding applications is mistaken: Diamond coatings can also be used excellently for cutting inserts.
High coating thicknesses for cutting inserts have always been a specialty of CemeCon. HiPMS has again significantly expanded the possibilities here. The process can be used to produce coating thicknesses between 1 and 12 µm.
Heavy-duty machining is demanding – maximum cutting volumes, without sacrificing good surface quality, requires high feed rates and extreme wear. The company that can offer longer tool life and the best performance will quickly outpace the competition.
In the fields of electronics and medical technologies, the high-precision machining of the smallest components, with tools that are only a few millimeters or even tenths of a millimeter thick, is the key to innovation – now more than ever.
Tools of the highest quality are required to ensure economical and reliable production in hard machining. The right partner for such demanding projects is SARTORIUS Tools GmbH & Co. KG.
The high-precision machining of the smallest components with tools that are only a few millimetres or even tenths of a millimetre thick is more than ever the key to innovation, for example in electronics or medical technology.
After completion of the new building in Nagoya, the new coating center in Japan started production. Since the beginning of January, CemeCon has been supporting its customers there with diamond coating services.
When it comes to really thick coatings, manufacturers of cutting inserts have so far had no choice but to resort to the CVD coating process, which is very limited in its possibilities.
Every year, more than one billion taps and thread formers are produced worldwide – for many years, most of them have been coated with traditional TiN and TiCN coatings, unchanged in most cases.
Anyone standing in front of the new ProTech Innovation Center and the metal dinosaur immediately knows which direction the manufacturer of cutting tools and coatings from Slovakia has taken: Premium.
The company name Achteck is closely linked to the lucky number in China. The manufacturer from Ganzhou, China, proved to have a lucky hand with its cutting inserts for machining stainless steel – with a CC800® HiPIMS and the coating material InoxaCon®.
Optimizing components for combustion engines is part of Robert Bosch GmbH's daily bread. In particular, the company focuses on injectors to further reduce pollutant emissions and fuel consumption.
Japan is one of the leading technology countries in the world. Many developments are driven forward there or in collaboration with Japanese companies. This is not different in the tool industry.
HiPIMS is the coating technology of the future and opens up enormous possibilities. In Horseheads (USA), CemeCon customers were able to experience the full production process and the benefits of the technology up close at three live events
Internal thread production – whether through hole or blind hole – is one of the most challenging cutting tasks. It is particularly important as one of, if not the last, machining step. Process reliability is the top priority in order not to waste the almost completed component.
Located in the center of India's high-tech industry, AddLife Coating Systems Pvt. Ltd. has become an important driver in the coatings industry over the last six years.
Cutting inserts are used in many different applications, for example, when rough machining steel materials with high removal rates or when finishing high-precision components made of aluminium.
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