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Increase performance with diamond Multilayer diamond coatings on cutting inserts
Anyone who thinks that diamond coatings are only suitable for shank tools and that PCD is always required on cutting inserts in corresponding applications is mistaken...
Markets change, so the materials they process change too. High-performance materials place high demands on precision tools in machining. Whoever already carries the innovation gene within them today will succeed on the competitive markets of tomorrow!
Markets change, so the materials they process change too. High-performance materials place high demands on precision tools in machining. Whoever already carries the innovation gene within them today will succeed on the competitive markets of tomorrow!
New markets in sight. With HiPIMS and Diamond coatings.
„We have always been very satisfied with the results of the CC800®/9 XL. What is the next step? Which technology accelerates growth and our success? For this purpose, we carried out numerous tests with different manufacturers and examined all coatings thoroughly. The most superior system quickly emerged: the CC800® HiPIMS. It impressed us in every respect: For fast results, stainless 316L was machined in a test – and the HiPIMS system immediately stood out from all the other technologies and manufacturers. With regard to coating thickness in particular, the technology is groundbreaking – perfect for our inserts.“
„Only CemeCon’s HiPIMS TECHNOLOGY allows us to adjust NUMEROUS VARIABLES to finely calibrate the power to perfectly match our, in some cases, EXTREMELY FILIGREE ACTIVE ELEMENTS – of which over 1,000 can be installed in a single high-performance progressive die! This has enabled us to take a HUGE STEP FORWARD in STAINLESS STEEL“
„With the CC800® HiPIMS we are taking coating technology in India to a whole NEW LEVEL.“
„Actively managing A WIDE RANGE OF VARIANTS – each in PREMIUM QUALITY – is the core of the PROTECH INNOVATION CENTER. I see the CC800® HiPIMS from CemeCon as a cornerstone in our FUTURE STRATEGY.“
„HiPIMS technology is perfect for this task: it results in extremely smooth, dense coatings that stay on the tap’s threads due to outstanding ductility. The exceptionally high ionization adds optimal film adhesion to the positive properties. And it ensures the reliable deposition of coatings containing carbon.“
„The partially chemical-based pretreatment procedures on the tool in the CVD diamond process constitute a slightly higher hurdle for a more ‘mechanically’ aligned operation like Fraisa. But in this case, we also managed to produce our own coatings in a very short time, thanks to the excellent support from the system and technology supplier CemeCon and its well-trained staff. Today, a large team of engineers and technicians works on the finishing of high profile tools.“
„For just over a year, we’ve been revolutionizing our coating production in Franklin, thanks to our dynamic partnership with CemeCon. By blending cutting-edge technology with unparalleled process expertise and synchronized training, we’ve achieved a flawless transition to in-house coating. From day one, we’ve delivered exceptional quality and gained the power to innovate our coatings and tailor them to our exact needs.“
„We owe these great results to the coordinated combination of selected carbide, special chip former geometry and high-performance HiPIMS coating.“
„To expand capacity and meet the high demand for high-performance micro tools for Metal machining in the 3C industry and tools for the Aerospace industry, IND-SPHINX/AXIS has now invested in a second CC800® HiPIMS.“
„HiPIMS technology offers us virtually boundless possibilities in the development of specific coating solutions. This enables us to achieve growth through new materials.“
„The CC800® HiPIMS greatly enhances THE PERFORMANCE of our TAP DRILLS enabling us to GROW OUR BUSINESS.“
„The decision to use our own coating technology was a very special step. We have thus set the course for the future – especially in view of the upcoming generational change. It was important for us to have a partner at our side who not only supplies us with the best technology, but also accompanies us from the very first step, trains and develops our employees and supports us in producing our successful coatings ourselves as quickly as possible.“
„Our aim is to develop the best cutting tools for our customers now and in the future so that they can achieve outstanding product quality. Thanks to our high level of vertical integration, including premium coating expertise, we can deliver outstanding solutions. The CC800® HiPIMS is the key to differentiating ourselves even better from the competition with high-quality coating solutions.“
„With the investment in the CC800® HiPIMS, we are strengthening the successful and longstanding COOPERATION with CemeCon. This technology is opening up NEW TARGET GROUPS for us.“
“HiPIMS coatings for microtools”
Dr. Christoph Schiffers, Product Management Coating Equipment, CemeCon AG
CemeCon Deutschland
EPHJ
Booth G92, Hall 2, Geneva, Switzerland
We hope you’ll enjoy our presentation with our partner ANCA on June 16 at 10:00 a.m. and 2:30 p.m.: “How do we ensure tool availability despite the carbide shortage?” Eduard Kleinschmidt, Anca and Dr. Christoph Schiffers, CemeCon
CemeCon presents two lectures on coating technology and aerospace production:
„Metall trifft faserverstärkten Kunststoff – Welche Beschichtungen funktionieren wann?“
Manfred Weigand, Product Management, CemeCon AG
Keynote: „Produktionstechnik in der Luftfahrtindustrie – zwischen Dekarbonisierung und Auftragsrekorden“
Prof. Dr. Jan Hendrik Dege, Head of the Institute of Production Technology, Hamburg University of Technology
Greater process reliability and cost efficiency for aircraft construction: CemeCon and Hufschmied collaborate to design a new tool. When milling carbon fiber reinforced plastics, the aviation industry in particular demands maximum quality of the machined surfaces and the highest process reliability.
80,000 tools per day. Individually coated on our own systems. What sounds like industrial mass production is actually a high-precision, customized process at CemeCon.
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„We have always been very satisfied with the results of the CC800®/9 XL. What is the next step? Which technology accelerates growth and our success? For this purpose, we carried out numerous tests with different manufacturers and examined all coatings thoroughly. The most superior system quickly emerged: the CC800® HiPIMS. It impressed us in every respect: For fast results, stainless 316L was machined in a test – and the HiPIMS system immediately stood out from all the other technologies and manufacturers. With regard to coating thickness in particular, the technology is groundbreaking – perfect for our inserts.“
„Only CemeCon’s HiPIMS TECHNOLOGY allows us to adjust NUMEROUS VARIABLES to finely calibrate the power to perfectly match our, in some cases, EXTREMELY FILIGREE ACTIVE ELEMENTS – of which over 1,000 can be installed in a single high-performance progressive die! This has enabled us to take a HUGE STEP FORWARD in STAINLESS STEEL“
„For the current expansion and modernization of our coating lines, it was out of the question for us not to once again rely on proven expertise.“
„With the CC800® HiPIMS we are taking coating technology in India to a whole NEW LEVEL.“
„Actively managing A WIDE RANGE OF VARIANTS – each in PREMIUM QUALITY – is the core of the PROTECH INNOVATION CENTER. I see the CC800® HiPIMS from CemeCon as a cornerstone in our FUTURE STRATEGY.“
„HiPIMS technology is perfect for this task: it results in extremely smooth, dense coatings that stay on the tap’s threads due to outstanding ductility. The exceptionally high ionization adds optimal film adhesion to the positive properties. And it ensures the reliable deposition of coatings containing carbon.“
„The partially chemical-based pretreatment procedures on the tool in the CVD diamond process constitute a slightly higher hurdle for a more ‘mechanically’ aligned operation like Fraisa. But in this case, we also managed to produce our own coatings in a very short time, thanks to the excellent support from the system and technology supplier CemeCon and its well-trained staff. Today, a large team of engineers and technicians works on the finishing of high profile tools.“
„For just over a year, we’ve been revolutionizing our coating production in Franklin, thanks to our dynamic partnership with CemeCon. By blending cutting-edge technology with unparalleled process expertise and synchronized training, we’ve achieved a flawless transition to in-house coating. From day one, we’ve delivered exceptional quality and gained the power to innovate our coatings and tailor them to our exact needs.“
„We owe these great results to the coordinated combination of selected carbide, special chip former geometry and high-performance HiPIMS coating.“
„To expand capacity and meet the high demand for high-performance micro tools for Metal machining in the 3C industry and tools for the Aerospace industry, IND-SPHINX/AXIS has now invested in a second CC800® HiPIMS.“
„The decision to use our own coating technology was a very special step. We have thus set the course for the future – especially in view of the upcoming generational change. It was important for us to have a partner at our side who not only supplies us with the best technology, but also accompanies us from the very first step, trains and develops our employees and supports us in producing our successful coatings ourselves as quickly as possible.“
„Our aim is to develop the best cutting tools for our customers now and in the future so that they can achieve outstanding product quality. Thanks to our high level of vertical integration, including premium coating expertise, we can deliver outstanding solutions. The CC800® HiPIMS is the key to differentiating ourselves even better from the competition with high-quality coating solutions.“
„With the investment in the CC800® HiPIMS, we are strengthening the successful and longstanding COOPERATION with CemeCon. This technology is opening up NEW TARGET GROUPS for us.“
