Material: 1.4301
Tool: grooving insert
vc = 100 m/min
f = 0.12 mm
With coolant
You have it in your hand,
your competitive advantage
With a CemeCon system you produce 100% individual coatings. When you want, how you want, what you want.
Download infoThe perfect tool coating for every task
Go for excellence for maximum performance,
more productivity and higher profitability.
Material: 1.4404 (316L)
Tool: insert WNMG0804
vc = 120 m/min
f = 0.16 mm
ae = 1.25 mm
Cooling: emulsion
VB measured after 11 min:
HSN2 = 0.32 mm
Inoxa®Con = 0.1 mm
Material: 1.4301
Tool: Drill ø 16 mm
vc = 90 m/min
vf = 0.04 mm/rev
Material: TiAl6V4
Tool: VHM Cutter ø 10 mm
vc = 80 m/min
fz = 0.05 mm
ae = 4 mm
ap = 10 mm
z = 4
Material: Inconel713C
Tool: Milling Head ø 10 mm
vc = 31 m/min
fz = 0.02 m/min
ae = 0.4 mm
ap = 3.5 mm
Material: TiAl6V4
Tool: WSP
vc = 100 m/min
f = 0.2 mm
ap = 0.3 mm
Material: 1.2379 56HRC
Tool: WSP
vc = 150 m/min
fz = 0.8 mm/tooth
ap = 0.8 mm
Material: 1.4301
Tool: Solid carbide mill, ø8 mm
vc = 80 m/min
fz = 0.035 mm/tooth
ae = 5 mm
ap = 3 mm
z = 4
Success stories from the machining and coating industry
Go for excellence for maximum performance,
more productivity and higher profitability.
Material: Heat-treated steel
Tool: HSS Tap M8 x 1,25
Vc = 42 m/min
Success stories from the machining and coating industry
Go for excellence for maximum performance,
more productivity and higher profitability.
Material: 1.4301
Tool: grooving insert
vc = 100 m/min
f = 0.12 mm
With coolant
Material: 1.4404 (316L)
Tool: insert WNMG0804
vc = 120 m/min
f = 0.16 mm
ae = 1.25 mm
Cooling: emulsion
VB measured after 11 min:
HSN2 = 0.32 mm
Inoxa®Con = 0.1 mm
Material: 1.4301
Tool: Drill ø 16 mm
vc = 90 m/min
vf = 0.04 mm/rev
Material: TiAl6V4
Tool: VHM Cutter ø 10 mm
vc = 80 m/min
fz = 0.05 mm
ae = 4 mm
ap = 10 mm
z = 4
Material: Inconel713C
Tool: Milling Head ø 10 mm
vc = 31 m/min
fz = 0.02 m/min
ae = 0.4 mm
ap = 3.5 mm
Material: TiAl6V4
Tool: WSP
vc = 100 m/min
f = 0.2 mm
ap = 0.3 mm
Material: 1.2379 56HRC
Tool: WSP
vc = 150 m/min
fz = 0.8 mm/tooth
ap = 0.8 mm
Material: 1.4301
Tool: Solid carbide mill, ø8 mm
vc = 80 m/min
fz = 0.035 mm/tooth
ae = 5 mm
ap = 3 mm
z = 4
Success stories from the machining and coating industry
Go for excellence for maximum performance,
more productivity and higher profitability.
Material: EDM graphite ISO-63
Tool: End mill
vc = 600 m/min
fz = 0.06 mm/tooth
Success stories from the machining and coating industry
Go for excellence for maximum performance,
more productivity and higher profitability.
Material: Alloyed steel
Tool: Milling tool with 4 cutting inserts (LNMT1506)
vc = 180 m/min
f = 0.15 mm/rev
ap = 4 mm
ae = 34 mm
With cooling
VB: 0.3 mm
Material: 42CrMo4
Tool: grooving insert
vc = 120 m/min
f = 0.13 mm
With coolant
Material: Inconel 718
Tool: turning insert
vc = 60 m/min
f = 0.1225 mm/rev
Cooling: flood
Lifetime criterion: VB measured after 1000 m
Material: 50CrMo4
Tool: Drill ø 3 mm
Drilling depth: 3.7 mm
n: 8500 min-1
Cooling: Dry
Material: Inconel
Tool: Drill ø 6.9 mm
Drilling depth: 15.9 mm
vc = 20 m/min
fn = 0.08 mm/rev
Material: 1.2343
Tool: End mill ø 10 mm
vc = 240 m/min
fz = 0.1 m/min
ae = 0.75 mm
ap = 15 mm
z = 4
Material: Machining steel
Tool: Reamer ø 2 mm
n = 5000 rev/min
f = 0.06 mm/rev
Cooling: Whole oil
Material: 1.2379 60HRC
Tool: WSP
vc = 240 m/min
fz = 0.2 mm
ap = 0.2 mm
Material: 42CrMo4
Tool: SNMX120408
vc = 180 m/min
fz = 0,25 mm
ap = 2 mm
z = 1
Material: ST52
Tool: WSP
vc = 300 m/min
fz = 0.12 mm/tooth
ae = 6 mm
ap = 1.5 mm
z = 3
Material: 1.2315
Tool: SNMX12
vc = 180 m/min
f = 0.2 mm
ap = 2 mm
Material: 40CrMoV4-6
Tool: Cutting insert
vc = 250 m/min
ap = 3 mm
z = 2
Success stories from the machining and coating industry
Go for excellence for maximum performance,
more productivity and higher profitability.
Material: EDM graphite ISO-63
Tool: End mill
vc = 600 m/min
fz = 0.06 mm/tooth
Success stories from the machining and coating industry
Go for excellence for maximum performance,
more productivity and higher profitability.
Material: CFRP, IMA-M21E
Tool: Carbide countersink-drill
d = 5.6 mm
dcountersink = 12.5 mm
f = 0.05 mm
n = 6000 min-1
Tool life criterion: Wear transition radius countersink
Success stories from the machining and coating industry
Go for excellence for maximum performance,
more productivity and higher profitability.
Material: Alloyed steel
Tool: Milling tool with 4 cutting inserts (LNMT1506)
vc = 180 m/min
f = 0.15 mm/rev
ap = 4 mm
ae = 34 mm
With cooling
VB: 0.3 mm
Material: 42CrMo4
Tool: grooving insert
vc = 120 m/min
f = 0.13 mm
With coolant
Material: Inconel 718
Tool: turning insert
vc = 60 m/min
f = 0.1225 mm/rev
Cooling: flood
Lifetime criterion: VB measured after 1000 m
Material: 50CrMo4
Tool: Drill ø 3 mm
Drilling depth: 3.7 mm
n: 8500 min-1
Cooling: Dry
Material: Inconel
Tool: Drill ø 6.9 mm
Drilling depth: 15.9 mm
vc = 20 m/min
fn = 0.08 mm/rev
Material: 1.2343
Tool: End mill ø 10 mm
vc = 240 m/min
fz = 0.1 m/min
ae = 0.75 mm
ap = 15 mm
z = 4
Material: Machining steel
Tool: Reamer ø 2 mm
n = 5000 rev/min
f = 0.06 mm/rev
Cooling: Whole oil
Material: 1.2379 60HRC
Tool: WSP
vc = 240 m/min
fz = 0.2 mm
ap = 0.2 mm
Material: 42CrMo4
Tool: SNMX120408
vc = 180 m/min
fz = 0,25 mm
ap = 2 mm
z = 1
Material: ST52
Tool: WSP
vc = 300 m/min
fz = 0.12 mm/tooth
ae = 6 mm
ap = 1.5 mm
z = 3
Material: 1.2315
Tool: SNMX12
vc = 180 m/min
f = 0.2 mm
ap = 2 mm
Material: 40CrMoV4-6
Tool: Cutting insert
vc = 250 m/min
ap = 3 mm
z = 2
Success stories from the machining and coating industry
Joint research project at Bosch
Optimizing components for combustion engines is part of Robert Bosch GmbH's daily bread. In particular, the company focuses on injectors to further reduce pollutant emissions and fuel consumption. Bosch has launched a research project for the efficient machining of common rail injectors. On board: CemeCon – pioneer and technology leader in HiPIMS coating technology. Read article
HiPIMS ensures better performance
Whether for e-mobility or in aircraft construction – lightweight materials such as aluminum and titanium-aluminum alloys are increasingly being used to reduce weight. These high-performance materials pose special challenges for machinists, which they can only meet with precisely matched high-end tools. The TiB2-based HiPIMS coating material AluCon® – the further development of the successful coating material AluSpeed® – enables such innovative tool concepts. Read article
Success stories from the automotive industry
Strong partners (from left): Dr.-Ing. Matthias Luik, Head of Research and Development Paul Horn GmbH, Maurizio Colecchia, Head of Coating Department Paul Horn GmbH, Dr.-Ing Christoph Schiffers, Product Manager Technology CemeCon AG, Thomas Schaaff, Sales Manager CemeCon AG and Frederic Neumann Deputy Head of Coating Department
On the way to your own Premium Coating
CemeCon supplies a complete turnkey package that consists of substrate pretreatment, coating system and additional periphery. The unity of plant engineering, proven process and the training of your employees in our coating center facilitates your entry into the coating technology. This makes us different from any other technology supplier!
CC800® HiPIMS
The CC800® HiPIMS is capable of handling all existing CemeCon coatings and almost all other PVD coatings available on the market, featuring coating rates up to 2 μm/h in pure HiPIMS mode; a range of coating thicknesses from 1 μm to 12 μm; and capacity levels of up to 1,800 shank tools or 5,000 inserts. It is the fastest, most flexible and economical production system ever designed, and the perfect platform for the development of customer-specific processes. This enables users to differentiate their tools in the marketplace and achieve a competitive advantage.
Download data sheetFastest and most flexible system on the market.
HiPIMS deposition rates of 2 μm/h.
Fast changeover, high productivity!
When the requirements for the coatings become more and more individual and the lot sizes become smaller, you need a system to produce precision coatings reliably and quickly. With CC800® HiPIMS integrated into your production, you can managed up to 5 batches per day. Each one with a different coating specification!
The future is where your markets are growing. HiPIMS delivers maximum flexibility. All coating materials and all substrates are possible!
What requirements will your customers ask for in the precision tools of tomorrow? Which coatings will be relevant? The HiPIMS technology delivers security here. With HiPIMS any material can be coated. The ability to combine a variety of elements from the periodic table to produce proprietary coatings means options for development are almost unlimited. On HSS, carbide, CBN and ceramic – all substrates can be coated! Future security for your products. Future security for your investment.
Learn more about the CemeCon Premium Coating materials
A CemeCon system is not just a machine. It is 30 years of engineering passion and the result of our daily experience in coating services. We wouldn’t be satisfied with anything less!
CC800® HiPIMS
One coating plant, unlimited coatings.
Even your own!
Solid carbide endmill
for machining of stainless steel
Milling insert
for machining
of steel
HSS tap drill
for steel, cast iron, stainless
Solid carbide drill
for machining
of steel and cast iron
Milling insert
Ball nose endmill
for the die and
mould construction
Turning insert
for machining of non-ferrous
metals and aluminium
Micro tools
for use in the
Medical technology (implants)
For the current expansion and modernization of our coating lines, it was out of the question for us not to once again rely on proven expertise.
Markus Horn, Managing Director of Hartmetall-Werkzeugfabrik Paul Horn GmbH
With the CC800® HiPIMS we are taking coating technology in India to a whole NEW LEVEL.
Shoeb Rangwala, Managing Director of AddLife Coating Systems Pvt. Ltd.
Only CemeCon’s HiPIMS TECHNOLOGY allows us to adjust NUMEROUS VARIABLES to finely calibrate the power to perfectly match our, in some cases, EXTREMELY FILIGREE ACTIVE ELEMENTS – of which over 1,000 can be installed in a single high-performance progressive die! This has enabled us to take a HUGE STEP FORWARD in STAINLESS STEEL
Martin Hess, Head of Research and Development and Head of the Surface Technologies Department at Stepper
HiPIMS technology is perfect for this task: it results in extremely smooth, dense coatings that stay on the tap’s threads due to outstanding ductility. The exceptionally high ionization adds optimal film adhesion to the positive properties. And it ensures the reliable deposition of coatings containing carbon.
Dr. Biljana Mesic, supervises the adaptation of the layers for FANAR
HiPIMS technology offers us virtually boundless possibilities in the development of specific coating solutions. This enables us to achieve growth through new materials.
Marcin Kołodziej, president of Fabryka Narzędzi FANAR S.A.
The CC800® HiPIMS greatly enhances THE PERFORMANCE of our TAP DRILLS enabling us to GROW OUR BUSINESS.
Marcin Kołodziej, president of Fabryka Narzędzi FANAR S.A.
We have always been very satisfied with the results of the CC800®/9 XL. What is the next step? Which technology accelerates growth and our success? For this purpose, we carried out numerous tests with different manufacturers and examined all coatings thoroughly. The most superior system quickly emerged: the CC800® HiPIMS. It impressed us in every respect: For fast results, stainless 316L was machined in a test – and the HiPIMS system immediately stood out from all the other technologies and manufacturers. With regard to coating thickness in particular, the technology is groundbreaking – perfect for our inserts.
Xiao Xukai, proprietor of Zhuzhou Huarui Precision Cutting Tools Co., Ltd.
With the CC800® HiPIMS we are taking coating technology in India to a whole NEW LEVEL.
Shoeb Rangwala, Managing Director of AddLife Coating Systems Pvt. Ltd.
With the investment in the CC800® HiPIMS, we are strengthening the successful and longstanding COOPERATION with CemeCon. This technology is opening up NEW TARGET GROUPS for us.
Dipl.-Ing. Volkmar Kanne, CEO of Kanne Premiumwerkzeuge
Actively managing A WIDE RANGE OF VARIANTS – each in PREMIUM QUALITY – is the core of the PROTECH INNOVATION CENTER. I see the CC800® HiPIMS from CemeCon as a cornerstone in our FUTURE STRATEGY.
Miroslav Palo, CEO of ProTech Service, s.r.o.
The partially chemical-based pretreatment procedures on the tool in the CVD diamond process constitute a slightly higher hurdle for a more ‘mechanically’ aligned operation like Fraisa. But in this case, we also managed to produce our own coatings in a very short time, thanks to the excellent support from the system and technology supplier CemeCon and its well-trained staff. Today, a large team of engineers and technicians works on the finishing of high profile tools.
Dr. Hans Rechberger, Head of Material and Surface Technology at Fraisa
We feel it is extremely important to design the tools specifically for the application. The key question here is which diamond tool type is best suited for each application. This way, we can always offer an optimized, tailored ‘package’ to the customer. With the in-house diamond coating line from CemeCon, Fraisa has become the jewel among tool manufacturers.
Dr. Hans Rechberger, Head of Material and Surface Technology at Fraisa
Never before has the decision for the right coating technology been so simple!
Arc
CVD
HiPIMS
Max. coating thickness
4 µm
10-15 µm
12 µm
Toughness of the coating
High
Low
Very high
Flexibility
Surface
Droplets
Rough
Smooth
Coating temperature
500 °C
1000 °C
500 °C
Residual stresses of the coating
High compressive
Tensile stress
Residual stress management for low compressive stress
Ease of production
Yes
No (precursor)
Yes
more details
No other technology can do more - from micro drills to inserts with 12 μm. No other technology is capable of coating almost any material. No system on the market is more flexible and faster! HiPIMS produces smooth, droplet-free and low-stress coatings in an almost unlimited variety.
Learn more about HiPIMSThe platform for visionaries
Different requirements, just one system.
- Open software. Design your recipe with a fully open editor software.
- Open targets. Every target possible to meet your coating vision.
- Unlimited flexibility. Almost every material can be done with HiPIMS.
- Short track. Predefined makros turn your idea quickly into a ready to use coating.
- Design freedom. Nanocomposites, multilayers or alloys. Everything is possible.
Just a call away +81 52 883 8170
The hardest coating material in the world – real diamond crystals!
The CC800® Diamond coats tools for machining fiber-reinforced plastics, graphite or abrasive non-ferrous metals.
The patented CemeCon multilayer technology ensures maximum stability by interlocking the individual layers within the coating. Possible cracks cannot propagate beyond the layer boundaries. The high thermal conductivity of the diamond coating ensures rapid heat dissipation, which is important for the processing of temperature-sensitive materials such as CFRP and GRP. This is enormously important and enables a higher processing speed when machining. All these characteristics make the coating materials of the CCDia® series the first choice in the machining of graphites, composites, non-ferrous metals, green bodies and ceramics.
CC800® Diamond
With the CC800® Diamond, extremely smooth and outstandingly adhesive nanocrystalline, crystalline or multilayer diamond coatings can be applied on more than 80 different hard metal types.
The hot-filament process is perfect for complex three-dimensional tools, giving them a particularly homogeneous coating thickness distribution with narrow tolerances.
Despite its compact external dimensions, the CC800® Diamond is the market’s largest capacity, fully automatic system for diamond coatings. Three independently operating coating chambers make this system very flexible and economical.