Tool: grooving insert
vc = 100 m/min
f = 0.12 mm
With a CemeCon system you produce 100% individual coatings.When you want, how you want, what you want. Download info
Strong partners (from left): Dr.-Ing. Matthias Luik, Head of Research and Development Paul Horn GmbH, Maurizio Colecchia, Head of Coating Department Paul Horn GmbH, Dr.-Ing Christoph Schiffers, Product Manager Technology CemeCon AG, Thomas Schaaff, Sales Manager CemeCon AG and Frederic Neumann Deputy Head of Coating Department
What requirements will your customers ask for in the precision tools of tomorrow? Which coatings will be relevant? The HiPIMS technology delivers security here. With HiPIMS any material can be coated. The ability to combine a variety of elements from the periodic table to produce proprietary coatings means options for development are almost unlimited. On HSS, carbide, CBN and ceramic – all substrates can be coated! Future security for your products. Future security for your investment.Learn more about the CemeCon Premium Coating materials
„To expand capacity and meet the high demand for high-performance micro tools for Metal machining in the 3C industry and tools for the Aerospace industry, IND-SPHINX/AXIS has now invested in a second CC800® HiPIMS.“
„We have always been very satisfied with the results of the CC800®/9 XL. What is the next step? Which technology accelerates growth and our success? For this purpose, we carried out numerous tests with different manufacturers and examined all coatings thoroughly. The most superior system quickly emerged: the CC800® HiPIMS. It impressed us in every respect: For fast results, stainless 316L was machined in a test – and the HiPIMS system immediately stood out from all the other technologies and manufacturers. With regard to coating thickness in particular, the technology is groundbreaking – perfect for our inserts.“
„With the investment in the CC800® HiPIMS, we are strengthening the successful and longstanding COOPERATION with CemeCon. This technology is opening up NEW TARGET GROUPS for us.“
„The CC800® HiPIMS greatly enhances THE PERFORMANCE of our TAP DRILLS enabling us to GROW OUR BUSINESS.“
„The partially chemical-based pretreatment procedures on the tool in the CVD diamond process constitute a slightly higher hurdle for a more ‘mechanically’ aligned operation like Fraisa. But in this case, we also managed to produce our own coatings in a very short time, thanks to the excellent support from the system and technology supplier CemeCon and its well-trained staff. Today, a large team of engineers and technicians works on the finishing of high profile tools.“
„HiPIMS technology offers us virtually boundless possibilities in the development of specific coating solutions. This enables us to achieve growth through new materials.“
„Actively managing A WIDE RANGE OF VARIANTS – each in PREMIUM QUALITY – is the core of the PROTECH INNOVATION CENTER. I see the CC800® HiPIMS from CemeCon as a cornerstone in our FUTURE STRATEGY.“
„For the current expansion and modernization of our coating lines, it was out of the question for us not to once again rely on proven expertise.“
„Only CemeCon’s HiPIMS TECHNOLOGY allows us to adjust NUMEROUS VARIABLES to finely calibrate the power to perfectly match our, in some cases, EXTREMELY FILIGREE ACTIVE ELEMENTS – of which over 1,000 can be installed in a single high-performance progressive die! This has enabled us to take a HUGE STEP FORWARD in STAINLESS STEEL“
„The coating technology is precisely tailored to cutting tools. The experts have developed coordinated processes for all production steps. This makes the diamond coatings unique and sets CemeCon apart from other suppliers.“
„With the CC800® HiPIMS we are taking coating technology in India to a whole NEW LEVEL.“
„HiPIMS technology is perfect for this task: it results in extremely smooth, dense coatings that stay on the tap’s threads due to outstanding ductility. The exceptionally high ionization adds optimal film adhesion to the positive properties. And it ensures the reliable deposition of coatings containing carbon.“
No other technology can do more - from micro drills to inserts with 12 μm. No other technology is capable of coating almost any material. No system on the market is more flexible and faster! HiPIMS produces smooth, droplet-free and low-stress coatings in an almost unlimited variety.Learn more about HiPIMS
Different requirements, just one system.
The CC800® Diamond coats tools for machining fiber-reinforced plastics, graphite or abrasive non-ferrous metals.
The patented CemeCon multilayer technology ensures maximum stability by interlocking the individual layers within the coating. Possible cracks cannot propagate beyond the layer boundaries. The high thermal conductivity of the diamond coating ensures rapid heat dissipation, which is important for the processing of temperature-sensitive materials such as CFRP and GRP. This is enormously important and enables a higher processing speed when machining. All these characteristics make the coating materials of the CCDia® series the first choice in the machining of graphites, composites, non-ferrous metals, green bodies and ceramics.
With the CC800® Diamond, extremely smooth and outstandingly adhesive nanocrystalline, crystalline or multilayer diamond coatings can be applied on more than 80 different hard metal types.
The hot-filament process is perfect for complex three-dimensional tools, giving them a particularly homogeneous coating thickness distribution with narrow tolerances.
Despite its compact external dimensions, the CC800® Diamond is the market’s largest capacity, fully automatic system for diamond coatings. Three independently operating coating chambers make this system very flexible and economical.