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1-12 µm with a single system!

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You have it in your hand,
your competitive advantage

With a CemeCon system you produce 100% individual coatings.
When you want, how you want, what you want.

Download info

Talk to an expert
+49 2405 4470 122

coatingtechnology@cemecon.de

Experience the world's best coating technology. Live!

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The perfect tool coating for every task

Machining of titanium for Medical Industry

Go for excellence for maximum performance,
more productivity and higher profitability.

Material: 1.4301

Tool: Solid carbide mill, ø8 mm

vc = 80 m/min

fz = 0.035 mm/tooth

ae = 5 mm

ap = 3 mm

z = 4

Material: 1.2379 56HRC

Tool: WSP

vc = 150 m/min

fz = 0.8 mm/tooth

ap = 0.8 mm

Material: TiAl6V4

Tool: WSP

vc = 100 m/min

f = 0.2 mm

ap = 0.3 mm

Material: Inconel713C

Tool: Milling Head ø 10 mm

vc = 31 m/min

fz = 0.02 m/min

ae = 0.4 mm

ap = 3.5 mm

Material: TiAl6V4

Tool: VHM Cutter ø 10 mm

vc = 80 m/min

fz = 0.05 mm

ae = 4 mm

ap = 10 mm

z = 4

Material: 1.4301

Tool: Drill ø 16 mm

vc = 90 m/min

vf = 0.04 mm/rev

Material: 1.4404 (316L)

Tool: insert WNMG0804

vc  =   120 m/min

f   =   0.16 mm

ae  =   1.25 mm

Cooling: emulsion

VB measured after 11 min:
HSN2 = 0.32 mm
Inoxa®Con = 0.1 mm

Material: 1.4301

Tool: grooving insert

vc  =   100 m/min

f   =   0.12 mm

With coolant

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Go to CC800® HiPIMS coating system

Success stories from the machining and coating industry

  • The HiPIMS advantage for the new dimension in stamping technology
  • HiPIMS-coated milling cutter brings titanium into top shape
  • More business in stainless steel? Cutting inserts with InoxaCon®!
  • Coating technology in India is on a whole new level
  • 12 µm make the difference in a competitive market
  • Optimal protection for heads with HiPIMS

HiPIMS enables best performance in thread production

Go for excellence for maximum performance,
more productivity and higher profitability.

Material: Heat-treated steel

Tool: HSS Tap M8 x 1,25

Vc = 42 m/min

Go to CC800® HiPIMS coating system

Success stories from the machining and coating industry

  • Performance leap in thread production
  • TapCon®Gold – The coating for the perfect thread
  • Tap drills: growth through HiPIMS

HiPIMS Coatings for Micro Tools

Go for excellence for maximum performance,
more productivity and higher profitability.

Material: 1.4301

Tool: Solid carbide mill, ø8 mm

vc = 80 m/min

fz = 0.035 mm/tooth

ae = 5 mm

ap = 3 mm

z = 4

Material: 1.2379 56HRC

Tool: WSP

vc = 150 m/min

fz = 0.8 mm/tooth

ap = 0.8 mm

Material: TiAl6V4

Tool: WSP

vc = 100 m/min

f = 0.2 mm

ap = 0.3 mm

Material: Inconel713C

Tool: Milling Head ø 10 mm

vc = 31 m/min

fz = 0.02 m/min

ae = 0.4 mm

ap = 3.5 mm

Material: TiAl6V4

Tool: VHM Cutter ø 10 mm

vc = 80 m/min

fz = 0.05 mm

ae = 4 mm

ap = 10 mm

z = 4

Material: 1.4301

Tool: Drill ø 16 mm

vc = 90 m/min

vf = 0.04 mm/rev

Material: 1.4404 (316L)

Tool: insert WNMG0804

vc  =   120 m/min

f   =   0.16 mm

ae  =   1.25 mm

Cooling: emulsion

VB measured after 11 min:
HSN2 = 0.32 mm
Inoxa®Con = 0.1 mm

Material: 1.4301

Tool: grooving insert

vc  =   100 m/min

f   =   0.12 mm

With coolant

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Go to CC800® HiPIMS coating system

Success stories from the machining and coating industry

  • Awarded!
  • Securing and expanding the technological lead with HiPIMS
  • Long tool life and best surface quality
  • Ultra thin and extremely smooth
  • HiPIMS coatings for small and smallest tools
  • This combination is only available at CemeCon

Manufacturing of Molds for Curved Smartphone Displays with Diamond Coatings

Go for excellence for maximum performance,
more productivity and higher profitability.

Material: EDM graphite ISO-63

Tool: End mill

vc = 600 m/min

fz = 0.06 mm/tooth

Go to CC800® Diamond coating system

Success stories from the machining and coating industry

  • Diamond on the rise
  • Diamond coatings for more beautiful teeth

Indexable Inserts for Heavy Duty Machining

Go for excellence for maximum performance,
more productivity and higher profitability.

Material: 40CrMoV4-6

Tool: Cutting insert

vc = 250 m/min

ap = 3 mm

z = 2

Material: 1.2315

Tool: SNMX12

vc = 180 m/min

f = 0.2 mm

ap = 2 mm

Material: ST52

Tool: WSP

vc = 300 m/min

fz = 0.12 mm/tooth

ae = 6 mm

ap = 1.5 mm

z = 3

Material: 42CrMo4

Tool: SNMX120408

vc = 180 m/min

fz = 0,25 mm

ap = 2 mm

z = 1

Material: 1.2379 60HRC

Tool: WSP

vc = 240 m/min

fz = 0.2 mm

ap = 0.2 mm

Material: Machining steel

Tool: Reamer ø 2 mm

n = 5000 rev/min

f = 0.06 mm/rev

Cooling: Whole oil

Material: 1.2343

Tool: End mill ø 10 mm

vc = 240 m/min

fz = 0.1 m/min

ae = 0.75 mm

ap = 15 mm

z = 4

Material: Inconel

Tool: Drill ø 6.9 mm

Drilling depth: 15.9 mm

vc = 20 m/min

fn = 0.08 mm/rev

Material: 50CrMo4

Tool: Drill ø 3 mm

Drilling depth: 3.7 mm

n: 8500 min-1

Cooling: Dry

Material: Inconel 718

Tool: turning insert

vc  =   60 m/min

f   =   0.1225 mm/rev

Cooling: flood

Lifetime criterion: VB measured after 1000 m

Material: 42CrMo4

Tool: grooving insert

vc  =   120 m/min

f   =   0.13 mm

With coolant

Material: Alloyed steel

Tool: Milling tool with 4 cutting inserts (LNMT1506)

vc = 180 m/min

f = 0.15 mm/rev

ap = 4 mm  

ae = 34 mm

With cooling

VB: 0.3 mm

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Go to CC800® HiPIMS coating system

Success stories from the machining and coating industry

  • New energy with HiPIMS for the drive technology
  • Coating technology in India is on a whole new level
  • Optimal protection for heads with HiPIMS
  • Know-how gets a boost
  • Whichever way you look at it
  • HiPIMS brings the advantage

Machining of ZrO2 for Dental Industry

Go for excellence for maximum performance,
more productivity and higher profitability.

Material: EDM graphite ISO-63

Tool: End mill

vc = 600 m/min

fz = 0.06 mm/tooth

Go to CC800® Diamond coating system

Success stories from the machining and coating industry

  • Diamond on the rise
  • Diamond coatings for more beautiful teeth

Machining CFRP and Stacks for Aircraft

Go for excellence for maximum performance,
more productivity and higher profitability.

Material: CFRP, IMA-M21E

Tool: Carbide countersink-drill

d = 5.6 mm

dcountersink = 12.5 mm

f = 0.05 mm

n = 6000 min-1

Tool life criterion: Wear transition radius countersink

Go to CC800® Diamond coating system

Success stories from the machining and coating industry

  • Diamond on the rise
  • CFRP is revolutionizing the aviation industry – CemeCon diamond coatings are revolutionizing processing
  • Take-off is easier than ever with diamond and HiPIMS coatings

Milling of Nickel-Alloys for Aircraft-Turbines

Go for excellence for maximum performance,
more productivity and higher profitability.

Material: 40CrMoV4-6

Tool: Cutting insert

vc = 250 m/min

ap = 3 mm

z = 2

Material: 1.2315

Tool: SNMX12

vc = 180 m/min

f = 0.2 mm

ap = 2 mm

Material: ST52

Tool: WSP

vc = 300 m/min

fz = 0.12 mm/tooth

ae = 6 mm

ap = 1.5 mm

z = 3

Material: 42CrMo4

Tool: SNMX120408

vc = 180 m/min

fz = 0,25 mm

ap = 2 mm

z = 1

Material: 1.2379 60HRC

Tool: WSP

vc = 240 m/min

fz = 0.2 mm

ap = 0.2 mm

Material: Machining steel

Tool: Reamer ø 2 mm

n = 5000 rev/min

f = 0.06 mm/rev

Cooling: Whole oil

Material: 1.2343

Tool: End mill ø 10 mm

vc = 240 m/min

fz = 0.1 m/min

ae = 0.75 mm

ap = 15 mm

z = 4

Material: Inconel

Tool: Drill ø 6.9 mm

Drilling depth: 15.9 mm

vc = 20 m/min

fn = 0.08 mm/rev

Material: 50CrMo4

Tool: Drill ø 3 mm

Drilling depth: 3.7 mm

n: 8500 min-1

Cooling: Dry

Material: Inconel 718

Tool: turning insert

vc  =   60 m/min

f   =   0.1225 mm/rev

Cooling: flood

Lifetime criterion: VB measured after 1000 m

Material: 42CrMo4

Tool: grooving insert

vc  =   120 m/min

f   =   0.13 mm

With coolant

Material: Alloyed steel

Tool: Milling tool with 4 cutting inserts (LNMT1506)

vc = 180 m/min

f = 0.15 mm/rev

ap = 4 mm  

ae = 34 mm

With cooling

VB: 0.3 mm

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  8. 8
  9. 9
  10. 10
  11. 11
  12. 12
Go to CC800® HiPIMS coating system

Success stories from the machining and coating industry

  • New energy with HiPIMS for the drive technology
  • Coating technology in India is on a whole new level
  • Optimal protection for heads with HiPIMS
  • Know-how gets a boost
  • Whichever way you look at it
  • HiPIMS brings the advantage

New energy with HiPIMS for the drive technology

Joint research project at Bosch

Optimizing components for combustion engines is part of Robert Bosch GmbH's daily bread. In particular, the company focuses on injectors to further reduce pollutant emissions and fuel consumption. Bosch has launched a research project for the efficient machining of common rail injectors. On board: CemeCon – pioneer and technology leader in HiPIMS coating technology. Read article

Go to CC800® HiPIMS coating system

Success stories from the automotive industry

  • HiPIMS opens up new markets
  • AluCon®: The best for non-ferrous metals
  • Palbit wins new markets thanks to a new generation of coatings
  • Diamond coatings on cutting inserts
  • Diamond coatings can do all that!
  • This combination is only available at CemeCon
Lernen Sie das CemeCon Kundenmagazin FACTS kennen

All our tests have clearly shown it. HiPIMS can do more. We are fully convinced of the technology and are sure that we will develop many more high-performance tools with it.

Daniel Figueiredo – Executive Board Member Palbit, Marlene Macedo – responsible for coatings, Cristina Fernandes – R&D Manager

On the way to your own Premium Coating

CemeCon supplies a complete turnkey package that consists of substrate pretreatment, coating system and additional periphery. The unity of plant engineering, proven process and the training of your employees in our coating center facilitates your entry into the coating technology. This makes us different from any other technology supplier!

CC800® HiPIMS

CC800® HiPIMS

The CC800® HiPIMS is capable of handling all existing CemeCon coatings and almost all other PVD coatings available on the market, featuring coating rates up to 2 μm/h in pure HiPIMS mode; a range of coating thicknesses from 1 μm to 12 μm; and capacity levels of up to 1,800 shank tools or 5,000 inserts. It is the fastest, most flexible and economical production system ever designed, and the perfect platform for the development of customer-specific processes. This enables users to differentiate their tools in the marketplace and achieve a competitive advantage.

Download data sheet

Fastest and most flexible system on the market.
HiPIMS deposition rates of 2 μm/h.
Fast changeover, high productivity!

When the requirements for the coatings become more and more individual and the lot sizes become smaller, you need a system to produce precision coatings reliably and quickly. With CC800® HiPIMS integrated into your production, you can managed up to 5 batches per day. Each one with a different coating specification!

The future is where your markets are growing. HiPIMS delivers maximum flexibility. All coating materials and all substrates are possible!

What requirements will your customers ask for in the precision tools of tomorrow? Which coatings will be relevant? The HiPIMS technology delivers security here. With HiPIMS any material can be coated. The ability to combine a variety of elements from the periodic table to produce proprietary coatings means options for development are almost unlimited. On HSS, carbide, CBN and ceramic – all substrates can be coated! Future security for your products. Future security for your investment.

Learn more about the CemeCon Premium Coating materials

CC800® HiPIMS

One coating plant, unlimited coatings.
Even your own!

Solid carbide endmill

for machining of stainless steel

Milling insert

for machining
of steel

HSS tap drill

for steel, cast iron, stainless

Solid carbide drill

for machining
of steel and cast iron

Milling insert

Ball nose endmill

for the die and
mould construction

Turning insert

for machining of non-ferrous
metals and aluminium

Micro tools

for use in the
Medical technology (implants)

Only CemeCon’s HiPIMS TECHNOLOGY allows us to adjust NUMEROUS VARIABLES to finely calibrate the power to perfectly match our, in some cases, EXTREMELY FILIGREE ACTIVE ELEMENTS – of which over 1,000 can be installed in a single high-performance progressive die! This has enabled us to take a HUGE STEP FORWARD in STAINLESS STEEL

Martin Hess, Head of Research and Development and Head of the Surface Technologies Department at Stepper

HiPIMS technology is perfect for this task: it results in extremely smooth, dense coatings that stay on the tap’s threads due to outstanding ductility. The exceptionally high ionization adds optimal film adhesion to the positive properties. And it ensures the reliable deposition of coatings containing carbon.

Dr. Biljana Mesic, supervises the adaptation of the layers for FANAR

HiPIMS technology offers us virtually boundless possibilities in the development of specific coating solutions. This enables us to achieve growth through new materials.

Marcin Kołodziej, president of Fabryka Narzędzi FANAR S.A.

The CC800® HiPIMS greatly enhances THE PERFORMANCE of our TAP DRILLS enabling us to GROW OUR BUSINESS.

Marcin Kołodziej, president of Fabryka Narzędzi FANAR S.A.

We have always been very satisfied with the results of the CC800®/9 XL. What is the next step? Which technology accelerates growth and our success? For this purpose, we carried out numerous tests with different manufacturers and examined all coatings thoroughly. The most superior system quickly emerged: the CC800® HiPIMS. It impressed us in every respect: For fast results, stainless 316L was machined in a test – and the HiPIMS system immediately stood out from all the other technologies and manufacturers. With regard to coating thickness in particular, the technology is groundbreaking – perfect for our inserts.

Xiao Xukai, proprietor of Zhuzhou Huarui Precision Cutting Tools Co., Ltd.

With the CC800® HiPIMS we are taking coating technology in India to a whole NEW LEVEL.

Shoeb Rangwala, Managing Director of AddLife Coating Systems Pvt. Ltd.

With the investment in the CC800® HiPIMS, we are strengthening the successful and longstanding COOPERATION with CemeCon. This technology is opening up NEW TARGET GROUPS for us.

Dipl.-Ing. Volkmar Kanne, CEO of Kanne Premiumwerkzeuge

Actively managing A WIDE RANGE OF VARIANTS – each in PREMIUM QUALITY – is the core of the PROTECH INNOVATION CENTER. I see the CC800® HiPIMS from CemeCon as a cornerstone in our FUTURE STRATEGY.

Miroslav Palo, CEO of ProTech Service, s.r.o.

The partially chemical-based pretreatment procedures on the tool in the CVD diamond process constitute a slightly higher hurdle for a more ‘mechanically’ aligned operation like Fraisa. But in this case, we also managed to produce our own coatings in a very short time, thanks to the excellent support from the system and technology supplier CemeCon and its well-trained staff. Today, a large team of engineers and technicians works on the finishing of high profile tools.

Dr. Hans Rechberger, Head of Material and Surface Technology at Fraisa

We feel it is extremely important to design the tools specifically for the application. The key question here is which diamond tool type is best suited for each application. This way, we can always offer an optimized, tailored ‘package’ to the customer. With the in-house diamond coating line from CemeCon, Fraisa has become the jewel among tool manufacturers.

Dr. Hans Rechberger, Head of Material and Surface Technology at Fraisa
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achteck
addlife
arno
boehlerit
bosch
burgsmueller
famex
fanar
flubetech
fraisa
hardstone
horn
kanne
lafer
protech
py
stepper

Never before has the decision for the right coating technology been so simple!

Arc

CVD

HiPIMS

Max. coating thickness
4 µm
10-15 µm
12 µm
Toughness of the coating
High
Low
Very high
Flexibility
Low
None
High (all materials, all substrates)
Surface
Droplets
Rough
Smooth
Coating temperature
500 °C
1000 °C
500 °C
Residual stresses of the coating
High compressive
Tensile stress
Residual stress management for low compressive stress
Ease of production
Yes
No (precursor)
Yes
Micro tools
No
No
Yes

more Details

No other technology can do more - from micro drills to inserts with 12 μm. No other technology is capable of coating almost any material. No system on the market is more flexible and faster! HiPIMS produces smooth, droplet-free and low-stress coatings in an almost unlimited variety.

Learn more about HiPIMS

Explained in 60 seconds:
Openness makes the difference!

Dr. Christoph Schiffers, sales Coating-Technology, described the advantage of the open CemeCon technology architecture in just 60 seconds.

Watch video

The platform for visionaries

Different requirements, just one system.

  • Open software. Design your recipe with a fully open editor software.
  • Open targets. Every target possible to meet your coating vision.
  • Unlimited flexibility. Almost every material can be done with HiPIMS.
  • Short track. Predefined makros turn your idea quickly into a ready to use coating.
  • Design freedom. Nanocomposites, multilayers or alloys. Everything is possible.
Learn more about HiPIMS

Talk to an expert
+49 2405 4470 122


coatingtechnology@cemecon.de

The hardest coating material in the world – real diamond crystals!

The CC800® Diamond coats tools for machining fiber-reinforced plastics, graphite or abrasive non-ferrous metals.
The patented CemeCon multilayer technology ensures maximum stability by interlocking the individual layers within the coating. Possible cracks cannot propagate beyond the layer boundaries. The high thermal conductivity of the diamond coating ensures rapid heat dissipation, which is important for the processing of temperature-sensitive materials such as CFRP and GRP. This is enormously important and enables a higher processing speed when machining. All these characteristics make the coating materials of the CCDia® series the first choice in the machining of graphites, composites, non-ferrous metals, green bodies and ceramics.

CC800® Diamond

With the CC800® Diamond, extremely smooth and outstandingly adhesive nanocrystalline, crystalline or multilayer diamond coatings can be applied on more than 80 different hard metal types.
The hot-filament process is perfect for complex three-dimensional tools, giving them a particularly homogeneous coating thickness distribution with narrow tolerances.
Despite its compact external dimensions, the CC800® Diamond is the market’s largest capacity, fully automatic system for diamond coatings. Three independently operating coating chambers make this system very flexible and economical.

Download data sheet

Markets change, so the materials they process change too. High-performance materials place high demands on precision tools in machining. Whoever already carries the innovation gene within them today will succeed on the competitive markets of tomorrow!

Dr. Toni Leyendecker – Chairman of the Supervisory Board CemeCon AG
Read white paper “Future of Machining”

Talk to an expert
+49 2405 4470 123

coatingtechnology@cemecon.de

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CemeCon provides worldwide coating construction, coating services and coating systems from a single source. Every day, CemeCon coats up to 80,000 tools in premium quality at the world’s largest coating center for machining tools, using coating units developed by CemeCon.

 

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Call for the current status of your coating orders using the CemeCon Order Tracking service. Get your individual login by your personal consultant.

Expert team: Coating Service
+49 2405 4470 123 // coatingserviceatcemecon [dot] de 

Expert team: Coating Technology
+49 2405 4470 122 // coatingtechnologyatcemecon [dot] de

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