Which coating material is good for which application? What is actually the difference between coating material and coating? What options do tool manufacturers have? What do you have to pay attention to before coating?
Short distances and the complete tool development process from a single source – this strategy has put Boehlerit from Kapfenberg, Austria, on course for growth. Gerhard Melcher, Sales Manager at Boehlerit, gets confirmation of this every day.
Anyone who thinks that diamond coatings are only suitable for shank tools and that PCD is always required on cutting inserts in corresponding applications is mistaken: Diamond coatings can also be used excellently for cutting inserts.
High coating thicknesses for cutting inserts have always been a specialty of CemeCon. HiPMS has again significantly expanded the possibilities here. The process can be used to produce coating thicknesses between 1 and 12 µm.
In the fields of electronics and medical technologies, the high-precision machining of the smallest components, with tools that are only a few millimeters or even tenths of a millimeter thick, is the key to innovation – now more than ever.
Tools of the highest quality are required to ensure economical and reliable production in hard machining. The right partner for such demanding projects is SARTORIUS Tools GmbH & Co. KG.
The JETRO TV media program "The World is Now" has interviewed CemeCon K.K. in the newly build coating center in Nagoya. All CemeCon members were very excited and proud to show the big achievements since the company establishment in 2016.
The high-precision machining of the smallest components with tools that are only a few millimetres or even tenths of a millimetre thick is more than ever the key to innovation, for example in electronics or medical technology.
Three CemeCon colleagues, equipped with nose-mouth masks in accordance with the current situation, stand in front of the webcam and welcome the contact persons of an interested tool manufacturer. In the last few weeks, such processes have not only picked up speed but have also become quite routine.
After completion of the new building in Nagoya, the new coating center in Japan started production. Since the beginning of January, CemeCon has been supporting its customers there with diamond coating services.
When it comes to really thick coatings, manufacturers of cutting inserts have so far had no choice but to resort to the CVD coating process, which is very limited in its possibilities.
Every year, more than one billion taps and thread formers are produced worldwide – for many years, most of them have been coated with traditional TiN and TiCN coatings, unchanged in most cases.
Anyone standing in front of the new ProTech Innovation Center and the metal dinosaur immediately knows which direction the manufacturer of cutting tools and coatings from Slovakia has taken: Premium.
The company name Achteck is closely linked to the lucky number in China. The manufacturer from Ganzhou, China, proved to have a lucky hand with its cutting inserts for machining stainless steel – with a CC800® HiPIMS and the coating material InoxaCon®.
Optimizing components for combustion engines is part of Robert Bosch GmbH's daily bread. In particular, the company focuses on injectors to further reduce pollutant emissions and fuel consumption.
Japan is one of the leading technology countries in the world. Many developments are driven forward there or in collaboration with Japanese companies. This is not different in the tool industry.
HiPIMS is the coating technology of the future and opens up enormous possibilities. In Horseheads (USA), CemeCon customers were able to experience the full production process and the benefits of the technology up close at three live events
Internal thread production – whether through hole or blind hole – is one of the most challenging cutting tasks. It is particularly important as one of, if not the last, machining step. Process reliability is the top priority in order not to waste the almost completed component.
Located in the center of India's high-tech industry, AddLife Coating Systems Pvt. Ltd. has become an important driver in the coatings industry over the last six years.
Cutting inserts are used in many different applications, for example, when rough machining steel materials with high removal rates or when finishing high-precision components made of aluminium.
The Chinese market for cutting inserts offers enormous opportunities among tough competition. Only innovative solutions make a supplier stand out from the crowd.
For a long time it was technically inconceivable, but CemeCon has now perfected very thick PVD coatings with FerroCon®Quadro. Coatings up to 12 μm can be realized with firm adhesion!
Diamond coatings are indispensable for the economical machining of graphite, green sintered carbide, composites, high-silicon aluminum and metal matrix composites.
Replaceable head systems are an increasingly popular alternative to conventional shank tools in machining. They score with high repeat accuracy and short non-productive times, as the base frame can remain in the spindle and only the cutting head is replaced.
Based in Ciechanów, Poland, Fabryka Narzędzi FANAR S.A. is continuing to grow steadily. The first step into in-house coatings for taps was a CemeCon sputter coating line two years ago.
From machines, to stair railings, to cutlery, to automobiles, ships and aircrafts – stainless steel can be found in almost all areas of everyday life, i.e. wherever the material is exposed to environmental influences and must not rust.
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